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ALLOY NEW PLANT QUESTIONAIRE Material Type Beef/BuffaloChickenFishGoats/SheepHogs/PorkTurkeyOther Head Per Hour  * Head Per Day  * RM. RAW MATERIAL COMPOSITION VOLUMES PER HOUR A. FROM KILL Kill Pounds Per Hour Kill Fat% Kill Solids% Kill Water % B. FROM FAB Fab Pounds Per Hour Fab Fat % Fab Solids %  * Fab Water %  * C. BLOOD Blood Solids% Blood Water% D. DAF DAF Fat% DAF Solids% DAF Water% SHIFT INFORMATION Hours Per Shift Number of Shifts Per Day and Time of Shifts Design Rendering for how many hours per day How many Rendering Operators Currently Per Shift? RAW MATERIAL STORAGE How Many Hours are Required? How Many Hours are You Requesting? EXPANSION CONSIDERATIONS Design Plant For Expansion? Yes No Design for Following Amount of Expansion:   RM. RAW MATERIAL RAW MATERIAL GRINDING Raw Grind Redundancy? YesNoRecommend Raw Grinding Preference PrebreakerHogorSvartek Raw Magnets Yes (1)Yes (2)No RAW MATERIAL ARRIVAL By TruckBy Screw ConveyorBy Belt ConveyorOther RAW MATERIAL CONVEYANCE PREFERENCE Raw Product PumpsSurge BinScrew ConveyorsBelt ConveyorsOther   CO. COOKING COOKING STYLE BatchContinuous Cooker Materials Carbon SteelStainless Steel Cooker Fill Preference Belt ConveyorBlow TankRaw Product PumpScrew ConveyorRaw Product Pump Cooker Fill Redundancy? YesNoRecommend   CONTINUOUS COOKERS Cooker Drive Preference: DodgeDuppsFalkFlendersSumitomoOther Drive Coupling Preference DodgeDuppsFalkOther IF Continuous - Cooking Redundancy? YesNo IF Continuous Jacketed ShellUnjacketed Shell Cooker Discharge Preference Control ElevatorControl ScrewControl WheelOther Drainer Preference Dupps StyleRotary Screen StyleOther   BATCH COOKERS Cooker Drive Preference AncoDodgeDuppsFalkOther Batch Cooker FIll Preference Blow TankRaw Product PumpScrew ConveyorOtherRecommend Batch Discharge Preference Standard Manual DoorHydrualic Actuated DoorPneumatic Actuated DoorHydraulic Actuated Knife GateValvePneumatic Actuated Knife Gate Valve   SCREW PRESS Brand Preference AlloyAnderson 33Anderson 55Dupps 10Dupps 12:10RosedownOtherAn Screw Press Redundancy YesNo Press Feed Control A/C Variable SpeedHyraulic Variable SpeedFlapper Gate with Micro SwitchElectric EyeOther Can Vertical Lifts be used to minimize space requried YesNo   FP. FINISHED PRODUCT Dimensions Available I have Scale DrawingsI have a SketchI have no Dimensional Data Will you Grind and Screen Finished Product? YesNo Grinder Preferences BlissChampionJacobsenStedman Screen Preferences RotexWylieOtherRecommend Finished Product Storage Requested in Hours or Tons Finished Product Storage Preference Bin SiloOtherRecommend Finished Product Storage Style LemancoSiloButlerOtherRecommend Truck Load Out Preference GravityPneumatic SystemScrew ConveyorsOtherRecommend Truck Scale Required? YesNoExisting   FS. FAT SYSTEM Fat Pump Preference Diapharam - SandpiperGear - RoperOtherRecommend Fat Screen Preference Round Vibratory - SwecoRotating Drum - LycoAlloy Fat/FinesOtherNoneRecommend Fat Screen Brand Preference AlloyDonTechLycoMidwestSwecoOtherNoneRecommend Clean Fat Clarification Preference Decanter CentrifugeDecanter and Tricanter Filter PRessSettlingOther Clean Fat Storage Requirements Pounds or Gallons Fat Tank Location In Building In Building with Coils and AgitatorOutside BuildingOutside Building with Coils and Agitator Fat Tank Construction Carbon SteelStainless Steel Fat Loadout Speed in Gallons or Pounds / Hour   HR. HEAT RECOVERY Condenser Preference Air CondenserContact CondenserShell and Tube Heat ExchangerOtherRecommend S&T Condenser Style Preference HorizontalVertical Cooling Tower Preference YesNo S&T Condenser - Temp or water desired Hot Water Storage Requirements ExistingNeededRecommend Capacity Special Control Requiements for Hot Water   AP. AIR POLLUTION CONTROL Scrubber Type Preference WetCross FlowOther Scrubber Supplier Preference Scrubbing Level Preference Level 1 Room Air OnlyLevel 2 Room Air * High IntensityLevel 3 - Room What are Required Room Air Exchanges/ Hour   WW. WASTEWATER Describe Existing Water System in Detail Size of Existing Primary System Size of Existing Secondary System Size of Existing Lagoons   DAF PROCESS Yes No How will you dispose of DAF Float? LandfillCookOther Describe DAF System in Detail: Pumps Storage Chemicals etc   BO. BOILERS Existing Boilers, Size and Brand Boiler Brand Preference Existing Water Softening: Brand Model Size Existing Condensate System TrapsVented Return SystePressurized Return SystemOther   EL. ELECTRICAL Current Service Rating in AMPS Electrical Voltage and Cycles Electrical Switch Gear Brand(s) Motor Control Center Location Preference Current Transformers Number and Ratings Have you selected an Electircal Contractor? If so Who?   CN. CONTROLS Control Level Preference Basic - On/Of with InterlocksIntermediate - Operator FeedbackAdvanced- Management FeedbackHigh - Data Acquisition Areas to run Automatically Printed Reports in the following areas PLC Preference Allen BradleyGEModiconSquare DOtherRecommend   BU. BUILDING Existing Building or New ExistingNew Building Style Metal ShedConcrete and MotarPre-StressOtherRecommend Maintenance Location In BuilidingSeparateExisting Boiler location In BuilidngSeparate BuildingExistingotherRecommend Employee Locker Room Location In BuildingSeparate BuilidngExistingOther Employee Break Room Location In BuildingSeparate BuildingExistingOther Determined Building Parameters   GC. GENERAL CONTRACTING Comment Who is to work as General Contractor? General ContractorYouAlloyOther Hired Who is to work as Electrical Contractor General ContractorYouAlloyOther Hired Who is to work as Plumbing Contractor General ContractorYouAlloyOther Hired Who is work as Building Contractor General COntractorYouAlloyOther Hired Who will do Civil Works Engineering General COntractorYouOther Hired   GQ. GENERAL QUESTIONS Have you established a Budget? Do you have a desired Timeline? What are the Following Time Frames: Budget Quote Conceptual Drawings Firm Quote Detailed Drawings Order Placement Installation Begins Trial Run and Start Up Do not enter anything in this field: