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BATCH RENDERING COOKERS

BATCH MEAT/VICERA/OFFAL COOKER

Alloy makes rendering equipment for Offal rendering, Meat Rendering, Feather Rendering and Blood Rendering.

No other Batch Cooker Offers So Many
Standard Features:

  • 1" Thick (25.4 cm) Inner Shell and Heads
  • Inner Shell Reinforcing Rings For Added Life
  • Dodge brand Pillow Block Bearings Both Ends
  • Dodge Shaft Mount Reducer
  • Mechanical Seals
  • Over Center Locking Door
  • High Carbon Agitator Shaft
  • Hardfaced Paddles with 5 Year Warranty
  • Thermocouple Temperature Sensor

Advantages:

  • Dodge Shaft Mount Reducer with 98% Efficient Gearing
  • Dodge Double Taper Lock Bearing Both Ends
  • High Carbon Steel Agitator Shaft
  • Hardfaced Paddles

     Sizes:

    5 x 12, 5 x 14, 5 x 16, 5 x 18

ALLOY BATCH COOKER DIMENSIONS        
     
ENGLISH UNITS 5' x 12' 5' x 14' 5' x 16' 5' x 18'
Diameter of inner shell 53.75" 53.75" 53.75" 53.75
     
Length of inner shell 12'-2" 14' 16'-1" 18'-3"
     
Shell block to shell block 145-5/8" 168-5/16" 192-3/4" 219"
     
Inner shell straight length  10'-6" 12'-5" 14'-5" 16'-6"
  125-7/8" 148-9/16" 173" 198"
     
Capacity in cubic feet  185 215 240 265
     
Capacity in lbs (kg) based 7862.5 9137.5 10200 11300
 on 50 lb/CF density    
and 85% fill        
     
Heat transfer area in ft^2  181 209 237 265
     
Boil-off rate in lbs/hr  1810 2090 2370 2650
     
Steam requirement in 2715 3135 3555 3975
lbs/hr         
     
HP required 40 50 50 60
     
Shipping weight: lbs. 20,500 22,500 26,000 30,000
     
METRIC UNITS 5' x 12' 5' x 14' 5' x 16' 5' x 18'
Diameter of inner shell mm 1366 1366 1366 1366
     
Length of the inner shell 3708 4267 4896 5563
     
Shell block to shell block mm 145-5/8" 168-5/16" 192-3/4" 219"
     
Inner shell straight length mm 3195 3772 4394 5029
     
Capacity in m^3 5.24 6.1 6.8 7.5
     
Capacity in kg based 3566 4144 4626 5126
 on 50 lb/CF density    
and 85% fill        
     
Heat transfer area in m^2 16.8 19.4 22 24.6
     
Boil-off rate in kg/hr 168 194 220 246
     
Steam requirement in kg/hr 1231 1422 1612 1803
     
HP required 40 50 50 60
     
Shipping weight: kg 9,298 10,205 11,793 13,607

BATCH HYDROLYZER

  The industry can't agree, it goes by many names, including:
 
Feather Hydrolyzer     Hair Hydrolyzer
Feather Hydrolizer      Hair Hydrolizer
Feather Hydroliser      Hair Hydroliser

We don't care what you call it, as long as you call us.

No Other Batch Hydrolyzer Offers So Many Features Standard:

  • 1" Thick (25.4 cm) Inner Shell and Heads
  • Inner Shell Reinforcing Rings For Added Life
  • Dodge brand Pillow Block Bearings Both Ends
  • Dodge Shaft Mount Reducer
  • Mechanical Seals
  • Over Center Locking DoorHigh Carbon Agitator Shaft
  • Hardfaced Paddles with 5 Year Warranty

Advantages:

  • Dodge Shaft Mount Reducer with 98% Efficent Gearing
  • Dodge Double Taper Lock Bearing Both Ends
  • High Carbon Steel Agitator Shaft
  • Hardfaced Paddles

Sizes:

  • 5 x 12
  • 5 x 14
  • 5 x 16
  • 5 x 18

CHARACTERISTICS OF ALLOY BATCH HYDROLYZERS
ENGLISH METRIC
  5' X 12' 5' X 14' 5' X 16' 5' X 18' 5' X 12' 5' X 14' 5' X 16' 5' X 18'
Diameter of inner shell (mm) 53.75" 53.75" 53.75" 53.75 1366 1366 1366 1366
 
Length of inner shell: 12'2" 14' 16'1" 18'3" 3708 4267 4896 5563
shell block to shell block (mm) 145-5/8" 168-5/16" 192-3/4" 219        
 
Inner shell straight length (mm) 10'6" 12'5" 14'5" 16'6" 3195 3772 4394 5029
  125-7/8" 148-9/16": 173" 198        
 
Capacity in cubic feet (m^3) 185 215 240 265 5.24 6.1 6.8 7.5
 
Capacity in LBS (kg) based 7862.5 9137.5 10200 11300 3566 4144 4626 5126
 on 50 lbs/CF density
and 85% fill
 
Heat transfer area in ft^2 (M^2) 181 209 237 265 16.8 19.4 22 24.6
 
Boil off rate in lbs/hr (kg/hr) 543 627 711 795 246 284 322 361
Steam requirement in 814.5 940.5 1066.5 1192.5 1231 1422 1612 1803
lbs/hr, (kg/hr)
 
HP required 40 50 50 60 40 50 60 75
 
Shipping weight: lbs. (kg)
Alloy 20,500 22,500 26,000 30,000 9,298 10,205 12,000 14,000

BATCH RESHELL

Your Place or Ours?

Alloy will reshell your batch cooker on site or in or manufacturing facility. As an ASME shop you can be assured of the quality of Alloy's materials and workmanship. Alloy has been cooker reshelling for over thirty years and has experience with hundreds of cookers.

Alloy Cooker Shells are manufactured to tolerances tighter than required by the ASME code.

All Major Brands Including:
Anco Cookers

Boss Cookers
Cincinnati Butchers Cookers
Dupps Cookers
French Cookers
Globe Cookers

Site Mailing List 
Evolving to meet YOUR needs......

ALLOY HARDFACING and ENGINEERING CO., INC.
20425 Johnson Memorial Drive, Jordan, Minnesota 55352 USA

Phone: 1.952.492.5569  1.800.328.8408
Email:
salesinfo@alloyhardfacing.net
FAX: 1.952.492.3100
6:00 am to 5:00 pm M-F CENTRAL TIME
 

Voice English
+1-800-328-8408
+1-952-492-5569
Email
salesinfo@alloyhardfacing.net
 Para Hablar en Español Marque
+506.7019.2800