Skip to main content
#
ALLOY HARDFACING

Rendering and Processing Equipment
About Us
New Processing Equipment
REMANUFACTURED EQUIPMENT
MECHANICAL SHAFT SEALS
Used Equipment
All Alloy Products
Alloy HPHD
Batch Rendering Equipment
BLOOD PROCESSING EQUIPMENT
Cooking & Draining
CONDENSING
Continuous Rendering Equipment
DEWATERING
DRYING
ENVIRONMENTAL
FAT PURIFICATION
Feather & Hair Hydrolyzing
FINISHED STORAGE
GRINDING AND SCREENING
PRESSING
PROCESS CONTROL
RAW MATERIAL & GRINDING 2
RAW PUMPS
Process Navigator
Parts
Engineering & Information
Engineering Calculation Resources
Service Offering
BIN APPLICATION SHEET
Blood APP
Batch Cooker Application Sheet
Cook and Drain Applications Sheet
Continuous Cooking Application
Condensing and Heat Recovery
DEWATERING PRESS APPLICATION SHEET
Drying APP
FAT PURIFICATION APPLICATION SHEET
Feather and Hair Application Sheet
Grind And Screen APP
NEW PLANT APP
PRESSING APP
Remanufactured Continuous Cookers
Raw Feather Bin Application
Raw Material Grinding App
Raw Pumps App
Screw Press Application
COOLING BIN APPLICATION
Storage Application Sheet
Scrubbing App
Applications Information
Videos
Photo Library
Library of Resources
Contact Us
Careers at Alloy
Site Map
Alloy ALL-manac Blog
Batch Cooker Reshelling

  

BATCH COOKER RESHELLING

Reshelling is the most cost-effective way to return your vessel to peak performance and your facility to full capacity.
Having reshelled over 500 cookers, we have the products, knowledge, and experience to get the job done correctly.

Reshelling Batch Cooker On Site

Reshelling or relining is the most cost effective solution to returning your cooker
to its best performance.

RESHELLING ON-SITE

Alloy can reshell your cooker at your facility and return it to you in "Like New" operating condition. 
This option saves on removal and reinstallation as well as reinsulating and freight expenses.
Alloy's team will work diligently to get the work done as rapidly as possible while working safely.
Alloy can provide confined space and fire watch personnel as required. 

Reshelling Batch Cooker In House

Many people are surprised to learn that Alloy can do a cooker swap-out and get you a vessel with less downtime!

RESHELLING AT ALLOY

Alloy can reshell your cooker at our facility and return it to you in "Like New" operating condition or we can reshell a cooker from our inventory in exchange for your vessel. This option has a higher investment due to removal, freight and reinstallation costs, however, it saves by not having confined space and fire watch personnel involved and avoids some of the disruption that occurs when you have a service team operating at your site. 

TIME TO UPGRADE?

Reshelling is the perfect time to upgrade your vessel with new features. Consider the following:

Square Shaft instead of round, square shafts are 66% stronger because of cross-sectional area difference.

Square paddles don't come loose and will not turn on the shaft like their round counterparts.

Hardfaced Paddles instead of plain paddles, Alloy's hardfaced paddles have a 5-year warranty against premature wear or failure.

Mechanical Seals in place of stuffing boxes and packing glands. Mechanical Seals are easier to service, avoid the shaft wear experienced when packing, and provide a superior seal, keeping our operation cleaner and increasing your yields.

Convert your Drive from the proprietary gearboxes with their expensive and often difficult-to-find service parts. Alloy can covert your cooker to Dodge Shaft-mount gear reducers with greater efficiency and locally availalbe service parts. 

REINFORCING RINGS ADD LIFE

COOKER INNER SHELL
1 Inch Courses and Heads

COMPLETE WITH REINFORCING RINGS

Alloy Batch Cooker Shells are the highest quality available in the industry. Alloy utilizes ASME-certified materials, our rolling standards exceed ASME specifications for roundness, the welds are performed on a Submerged Arc welding machine to assure the welds exceed ASME specifications.

Alloy batch cooker shells come with reinforcing rings installed on the O.D. providing years of additional service at a nominal expense, making them the best investment you can make when reshelling.  

RESHELLING INVENTORY
Shell courses
Heads
Filler neck pipe
Shafts
Paddles
Bearings and Bearing Parts

Stuffing Boxes and Packing Glands
Remanufactured Drives

PARTS TO KEEP YOU OPERATING

Shafts: Round or Square
Paddles: Round or Square
Bearings
Drives
Drive Conversion to Shaft Mount

Mechanical Seals
Stuffing Boxes/ Packing Glands
Filler Necks
Door Parts
Gaskets

 

MECHANICAL SHAFT SEALS

We look forward to the opportunity to serve you.
Please contact us by phone, email or fax.

Voice 800.328.8408 or +1.952.492.5569
   salesinfo@alloyhardfacing.net 
Fax +1.952.492.3100


Site Mailing List 
Evolving to meet YOUR needs......

ALLOY HARDFACING and ENGINEERING CO., INC.
20425 Johnson Memorial Drive, Jordan, Minnesota 55352 USA

Phone: 1.952.492.5569  1.800.328.8408
Email:
salesinfo@alloyhardfacing.net
FAX: 1.952.492.3100
6:00 am to 5:00 pm M-F CENTRAL TIME
 

Voice English
+1-800-328-8408
+1-952-492-5569
Email
salesinfo@alloyhardfacing.net
 Para Hablar en Español Marque
+506.7019.2800