The photograph above is an example of the quality remanufacturing service that Alloy offers for continuous cookers. It is an Alloy 3000 square foot continuous cooker, completely remanufactured, it was reshelled in our ASME code welding shop. The boil off capacity of this cooker is approximately 22,500 pounds per hour. The unit is complete and the entire system is available.
External Shells
External shells are ultrasonic tested for thickness. Any areas that are thin or do not meet code requirements are replaced.
Alloy has shells for the following cookers in stock:
1200 / 1200 Super
1500 / 1500 Super
1800 / 1800 Super
2600 / 3000
Internal Shell
Alloy reshells continuous cookers with materials thicker than offered by other OEM's, adding years to their useful life at a nominal investment. In the photographed case above, a 1-1/8" liner was replaced with a 1.25" liner, adding approximately 2 years to the life of the vessel.
Rotors
Rotors
Rotor rebuilds can include repairs to the stubs, satellite tubes, super satellite tubes, joiner plates, and even the condensate scroll. Of course all work is ASME certified to assure quality.
Bearings
Alloy offers a complete line of components for continuous cooker bearings, from housings to inserts, seals to cover plates.
Couplings
Alloy stocks both new and rebuilt couplings for the following cookers:
1200 Class
1500 Class
1800 Class
2000 Class
2600 Class
3000 Class
Vapor Bonnets
Vapor Bonnets reduce steam consumption, reduce product carry over, and increase capacity. During a repair or reshelling Alloy can add a vapor bonnet to shells that were not manufactured to use them.
Control Wheels
Control wheel housings, wheels, drives, bearings and shafts are all available from Alloy. All Alloy control wheels have stainless steel buckets and Alloy offers the housings and complete units in stainless steel as well.
Control Screws
Looking for a better solution to discharge of your cooker?
Would you like more homogeneous discharge?
Would you like better "dip down" capability?
Would you like the option of having your drainer remotely located?
ALLOY HARDFACING and ENGINEERING CO., INC. 20425 Johnson Memorial Drive, Jordan, Minnesota 55352 USA Phone: 1.952.492.5569 1.800.328.8408 Email:salesinfo@alloyhardfacing.net FAX: 1.952.492.3100
6:00 am to 5:00 pm M-F CENTRAL TIME